RB-A8-1
RBT
Auto vacuum forming machine is workable for forming ABS.PC.PP.PS etc sheet.
It is specially used in Luggage Shell forming production, which is most efficiently and high output.
Upper-lower double heating with PLC control system. Machine size can be made as customer demand.
This machine is suitable for blisting and forming of such sheets and plates as ABS,PS,PVC,PC and
Components can be customized as required.
It uses special temperature control design system, It shorten the heating period and the plastic sheets gets a even heating.
The control system is more automatical and frendly- human-operation
Packing and Transportation:
1. Wrap plastic film and put into plywood wooden cases or according to customer requirements.
2. Mode of transport: container transport.
Why choose RBT MACHINERY?
1. Profession: RBT intelligent Equipment, has been deeply engaged in the luggage industry for more than 20 years, from the box sheet processing, blister molding, CNC edge cutting and punching to the bag assembly, is committed to the research and development and manufacturing of CNC cutting and surrounding automation equipment and automated production line, and provides the whole process integrated solution around the luggage manufacturing.
2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;
3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;
4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in market, and to realize higher performance-price ratio of our products.
FAQ
Q1: What materials are commonly used in vacuum-formed luggage?
A1: Common materials used include ABS (acrylonitrile-butadiene-styrene), polycarbonate, and polypropylene. These materials are chosen for their durability, impact resistance, and lightweight properties.
Q2: How can the quality of vacuum-formed travel bags be guaranteed?
A2: Quality control measures include using high-quality materials, precise mold design and manufacturing, maintaining consistent heating and vacuum settings, and conducting thorough inspections of finished products.
Q3: What are the advantages of vacuum forming luggage?
A3: Advantages include lower cost for small-to-medium production runs, faster prototyping, the ability to create complex shapes with fine details, and reduced material waste compared to other forming methods.
Q4: Are there any limitations to using vacuum forming for luggage?
A4: Compared to other manufacturing methods such as injection molding, this method may have lower structural strength, material thickness may vary, and there may be initial costs and time required for mold manufacturing.
Q5: Can vacuum-formed luggage be customized?
A5: Yes, vacuum forming allows for highly customizable designs, including changes in shape, texture, color, and the integration of trademarks or other brand elements. Modifications to the mold can easily adapt to design changes.
Q6: What post-processing steps are taken for vacuum-formed luggage?
A6: After vacuum forming, the plastic shell may need to be trimmed to remove excess material, holes or cutouts for features such as handles and zippers may be drilled, and other components such as wheels, handles, and linings may be assembled to complete the luggage.
Q7: What is the relationship between vacuum forming and luggage manufacturing?
A7: Vacuum forming is a manufacturing process used to shape plastic sheet material into custom designs, such as the shell of a luggage. The plastic is heated to a pliable state and then covered over the mold and vacuum sealed to form the shape of the mold
NO | Item | Model | |||
RB-A8-1(20inch) | RB-A8-2(24inch) | RB-A8-3(28inch) | RB-A8-4(30/32inch) | ||
1 | Dimension | 2863×1700×2520mm | 3187x1755x2520mm | 3500×1966×2630mm | 3600×2266×2630mm |
2 | Weight | 2000KG | 2350KG | 2600KG | 2800KG |
3 | Power voltage | 3-380V (3 phase 5 lines) | 3-380V (3 phase 5 lines) | 3-380V (3 phase 5 lines) | 3-380V (3 phase 5 lines) |
4 | frequency | 50HZ | 50HZ | 50HZ | 50HZ |
5 | Total power | 38KW | 50KW | 59KW | 59KW |
6 | Heating power | 35KW | 48KW | 56KW | 56KW |
7 | Heating brick spec | 120*120/500W | 120*120/500W | 120*120/500W | 120*120/500W |
8 | Heating tube spec | Ø22*/1.5KW | Ø22*/1.5KW | Ø22*/1.5KW | Ø22*/1.5KW |
9 | Spec of upper electric furnace | (inner)680*980*110mm | (inner)815*1005*110mm | (inner)950*1130*110mm | (inner)1039*1241*110mm |
10 | Upper electric furnace(heating brick arrangement) | 5*7 | 6*8 | 7*8 | 7*9 |
11 | Upper electric furnace(heating brick arrangement) | (inner)680*980*45mm | (inner)815*1005*45mm | (inner)946* 1035*45m | (inner)1039*1241*45mm |
12 | Bottom electric furnace (heating brick arrangement) | 5*6 | 6*7 | 7*8 | 7*9 |
13 | Bottom furnace(heating tube arrangement) | 8+4+2 (Vertical) | 10+4+2 (Vertical) | 14+4+2( Vertical) | 16+4+2(Vertical ) |
14 | Vacuum capacity | 0.2m3 | 0.3m3 | 0.35m3 | 0.4m2 |
15 | Vacuum pressure | -0.07~0.09MPA | |||
16 | Max Plastic Sheet Spec( L*W) | 830*610mm | 960*747mm | 960*885mm | 1085*885mm |
17 | Maximum mold size(L*W*H) | 600*420*190mm | 690*510*190mm | 780*600*190mm | 840*640*190mm |
18 | Maximum frame size(L*W) | 680*500mm | 780*600mm | 880*700mm | 1035*830mm |
19 | Sheet Material and Thickness | ABS、PC etc; 1-4mm | |||
20 | ABS case max.output(pcs/H) | 110 | 105 | 90 | 80 |
21 | PC case max. output(pcs /H) | 85 | 80 | 70 | 60 |
22 | Air pressure | 0.65~0.75 | |||
23 | Air consumption | 550L/MIN | 650L/MIN | 800L/MIN | 900L/MIN |
24 | Power spec | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE |
25 | Power line spec | 4-16mm2*1-10mm2 | 4-16mm2*1-10mm2 | 4-35mm2*1-16mm2 |
Configuration
NO | ltem | Origin/Brand | Remark |
1 | Heating brick | Chinese | |
2 | Pneumatic element | Taiwan AirTAC | |
3 | Temperature control module | Shanghai Aoyi | Modular voltage adjustment |
4 | PLC | Xinje | |
5 | Touch Screen | Shenzhen Weinview | |
6 | Travel Switch, induction Switch | Japan Omron | |
7 | Driving Motor | Shenzhen Yankong | Precision Stepping motor |
8 | Electrical element | France Schneider/Zhejiang Zhengtai |