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AB-A8-3
RBT
84774090
28 inch luggage vacuum forming machine: ideal for efficient production
The 28 "Bag Vacuum Molding machine is a device designed for the production of 28" (approximately 71 cm) bag shell, using a vacuum molding process, plastic sheets are heated and molded into a lightweight and durable suitcase shell by vacuum or air pressure technology. Here is a detailed description:
First, core features
1. ** Size and specification **
- Designed for a 28-inch luggage case with an adapted mold and heating platform.
- With adjustable function, it can adapt to the production needs of different sizes of bags and meet the requirements of diversified orders.
2. ** Material compatibility **
- The main use of thermoplastic materials such as ABS, PC and PP, which are known for their impact resistance and durability, suitable for the manufacture of high-quality luggage shells.
3. ** Heating system **
- Equipped with efficient heating devices, usually using electric heating or infrared heating technology.
- Support precise adjustment of temperature and heating time to ensure uniform heating of plastic sheets to avoid deformation or defects.
4. ** Molding system **
- Based on the principle of vacuum forming, the heated plastic sheet is adsorbed on the mold using negative pressure to form the desired shape.
- Optional compressed air assisted molding to further improve molding accuracy and surface finish.
5. ** Automation and control **
- Integrated PLC (Programmable logic controller) system to achieve fully automated control.
- Equipped with touch screen interface, support parameter setting, operation monitoring and fault diagnosis, easy and intuitive operation.
6. ** Safety and environmental protection **
- Built-in multiple safety protection mechanisms, such as overtemperature protection and leakage protection, to ensure safe operation.
- Designed to meet environmental standards, optimize energy use and reduce material waste.
2. Operation process
1. ** Preparation stage **
- Install and fix the mold to ensure it fits the equipment perfectly.
- Secure the plastic sheet to the heating platform, ready to enter the heating stage.
2. ** Heating stage **
- Start the heating system to soften the plastic sheet evenly and reach the temperature suitable for molding.
3. ** Molding stage **
- Start the vacuum system and use negative pressure to adsorb the softened plastic sheet on the mold to form the case shell shape.
- For higher accuracy, compressed air can be used to assist the molding.
4. ** Cooling stage **
- Turn off the heating system and quickly cool the molded plastic through a fan or cooling water to make it solidify.
5. ** Release stage **
- After the plastic has completely cooled, remove the formed shell from the mold.
- Perform necessary post-treatment, such as trimming and quality checks, to ensure product compliance.
Third, equipment advantages
- ** Efficient production ** : Can quickly complete the production of large quantities of luggage shells to meet market demand.
- ** High precision molding ** : Advanced mold and control system to ensure the consistency of product size and appearance.
- ** Wide applicability ** : Support a variety of materials, thicknesses and colors of plastic sheets, to meet diverse production needs.
4. Application field
- Mainly used in the luggage manufacturing industry, suitable for the production of suitcases, luggage and other plastic shell products.
In summary, the 28-inch bag vacuum forming machine has become an indispensable equipment in modern bag manufacturing with its efficient, accurate and flexible characteristics, helping enterprises to achieve high-quality and large-scale production.
NO. | Item | Model | |||
RB-A8- 1(20 inch) | RB-A8-2(24 inch) | RB-A8-3 (28 inch) | RB-A8-4(30/32 inch) | ||
1 | Dimension | 2863× 1700× 2520mm | 3187× 1755× 2520mm | 3500× 1966× 2630 mm | 3600×2266× 2630mm |
2 | Weight | 2000KG | 2350KG | 2600KG | 2800KG |
3 | Power Voltage | 3-380V( 3 phase 5 lines) | 3-380V(3 phase 5 lines) | 3-380V(3 phase 5 lines) | 3-380V(3 phase 5 lines) |
4 | Frequency | 50HZ | 50HZ | 50HZ | 50HZ |
5 | Total Power | 38KW | 50KW | 59KW | 59KW |
6 | Heating Power |
| 48KW | 56KW | 56KW |
7 | Heating brick spec | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W |
8 | Heating tube spec | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW |
9 | Spec of upper electric furnace | (inner)680*980*110mm | (inner)815* 1005*110mm | (inner)950* 1130*110mm | (inner)1039* 1241*110mm |
10 | Upper electric furnace (heating brick arrangement) | 5*7 | 6*8 | 7*8 | 7*9 |
11 | Spec of bottom electric furnace (brick) | ( inner) 680*980*45mm | ( inner)815* 1005*45mm | ( inner)946* 1035*45mm | ( inner)1039* 1241*45mm |
12 | Bottom electric furnace (heating brick arrangement) | 5*6 | 6*7 | 7*8 | 7*9 |
13 | Bottom furnace (heating tube arrangement) | 8+4+2(Vertical ) | 10+4+2( Vertical) | 14+4+2( Vertical ) | 16+4+2(Vertical ) |
14 | Vacuum capacity | 0.2m³ | 0.3m³ | 0.35m³ | 0.4m³ |
15 | Vacuum pressure | -0.07~0.09MPA | |||
16 | Max Plastic Sheet Spec( L*W) | 830*610mm | 960*747mm | 960*885mm | 1085*885mm |
17 | Maximum mold size(L*W*H) | 600*420* 190mm | 690*510* 190mm | 780*600* 190mm | 840*640* 190mm |
18 | Maximum frame size(L*W) | 680*500mm | 780*600mm | 880*700mm | 1035*830mm |
19 | Sheet Material and Thickness | ABS 、PC etc;1-4mm | |||
20 | ABS case max. output (pcs / H) | 110 | 105 | 90 | 80 |
21 | PC case max. output(pcs /H) | 85 | 80 | 70 | 60 |
22 | Air pressure | 0.65~0.75 | |||
23 | Air consumption | 550L/MIN | 650L/MIN | 800L/MIN | 900L/MIN |
24 | Power spec | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE |
25 | Power line spec | 4- 16mm²*1- 10mm² | 4- 16mm²*1- 10mm² | 4-35mm²*1- 16mm² |
Configuration
No. | Item | Origin/Brand | Remark |
1 | Heating brick | Chinese | |
2 | Pneumatic element | Taiwan AirTAC | |
3 | Temperature control module | Shanghai Aoyi | Modular voltage adjustment |
4 | PLC | Xinje | |
5 | Touch Screen | Shenzhen Weinview | |
6 | Travel Switch,Induction Switch | Japan Omron | |
7 | Driving Motor | Shenzhen Yankong | Precision Stepping motor |
8 | Electrical element | France Schneider/Zhejiang Zhengtai |