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RB-A8-5
RBT
84774090
Vacuum forming is generally more economical compared to other manufacturing methods, particularly for low to medium production volumes. The tooling costs are lower than injection molding, making it an attractive option for startups and small businesses.
Vacuum forming allows for quick development of prototypes. This means manufacturers can test designs and make adjustments before committing to full-scale production, helping to reduce time to market.
The process allows for a wide range of shapes and sizes. Polycarbonate can be formed into complex geometries, providing designers and manufacturers the flexibility to create innovative and ergonomic suitcase designs.
Polycarbonate is a lightweight material, and when used in vacuum forming, it contributes to the overall reduction in the weight of the suitcase. This can be a significant selling point, especially for travel products.
Polycarbonate is known for its high strength and impact resistance. Vacuum-formed polycarbonate suitcases can withstand rough handling during travel, making them a durable choice for consumers.
Vacuum forming allows for various surface textures and finishes. Manufacturers can create visually appealing products by incorporating different colors, prints, or textures into the polycarbonate material.
The vacuum forming process typically generates less waste material compared to other methods, as it can make efficient use of the plastic sheets being formed.
Vacuum forming can be easily integrated into automated production systems, increasing efficiency and consistency in manufacturing processes.
Compared to other plastic forming processes, the tooling for vacuum forming is simpler and easier to modify, reducing lead times for production changes.
Polycarbonate can be recycled, and as production techniques evolve, more environmentally friendly practices are being adopted in vacuum forming processes.
In summary, vacuum forming equipment offers numerous advantages for producing polycarbonate suitcases, making it a practical choice for manufacturers looking to balance cost, quality, and design flexibility.
NO. | Item | Model | |||
RB-A8- 1(20 inch) | RB-A8-2(24 inch) | RB-A8-3 （28 inch） | RB-A8-4（30/32 inch） | ||
1 | Dimension | 2863× 1700× 2520mm | 3187× 1755× 2520mm | 3500× 1966× 2630 mm | 3600×2266× 2630mm |
2 | Weight | 2000KG | 2350KG | 2600KG | 2800KG |
3 | Power Voltage | 3-380V ( 3 phase 5 lines） | 3-380V (3 phase 5 lines） | 3-380V (3 phase 5 lines） | 3-380V (3 phase 5 lines） |
4 | Frequency | 50HZ | 50HZ | 50HZ | 50HZ |
5 | Total Power | 38KW | 50KW | 59KW | 59KW |
6 | Heating Power |
| 48KW | 56KW | 56KW |
7 | Heating brick spec | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W |
8 | Heating tube spec | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW |
9 | Spec of upper electric furnace | (inner)680*980*110mm | (inner)815* 1005*110mm | (inner)950* 1130*110mm | (inner)1039* 1241*110mm |
10 | Upper electric furnace (heating brick arrangement) | 5*7 | 6*8 | 7*8 | 7*9 |
11 | Spec of bottom electric furnace (brick) | ( inner) 680*980*45mm | ( inner) 815* 1005*45mm | ( inner) 946* 1035*45mm | ( inner) 1039* 1241* 45mm |
12 | Bottom electric furnace (heating brick arrangement) | 5*6 | 6*7 | 7*8 | 7*9 |
13 | Bottom furnace (heating tube arrangement) | 8+4+2 (Vertical ) | 10+4+2 （ Vertical） | 14+4+2（ Vertical ） | 16+4+2（Vertical ） |
14 | Vacuum capacity | 0.2m³ | 0.3m³ | 0.35m³ | 0.4m³ |
15 | Vacuum pressure | -0.07~0.09MPA | |||
16 | Max Plastic Sheet Spec( L*W) | 830*610mm | 960*747mm | 960*885mm | 1085*885mm |
17 | Maximum mold size(L*W*H) | 600*420* 190mm | 690*510* 190mm | 780*600* 190mm | 840*640* 190mm |
18 | Maximum frame size(L*W) | 680*500mm | 780*600mm | 880*700mm | 1035*830mm |
19 | Sheet Material and Thickness | ABS 、PC etc；1-4mm | |||
20 | ABS case max. output(pcs / H) | 110 | 105 | 90 | 80 |
21 | PC case max. output(pcs /H) | 85 | 80 | 70 | 60 |
22 | Air pressure | 0.65~0.75 | |||
23 | Air consumption | 550L/MIN | 650L/MIN | 800L/MIN | 900L/MIN |
24 | Power spec | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE |
25 | Power line spec | 4- 16mm²*1- 10mm² | 4- 16mm²*1-10mm² | 4-35mm²*1- 16mm² | |
Configuration
No. | Item | Origin/Brand | Remark |
1 | Heating brick | Chinese | |
2 | Pneumatic element | Taiwan AirTAC | |
3 | Temperature control module | Shanghai Aoyi | Modular voltage adjustment |
4 | PLC | Xinje | |
5 | Touch Screen | Shenzhen Weinview | |
6 | Travel Switch, Induction Switch | Japan Omron | |
7 | Driving Motor | Shenzhen Yankong | Precision Stepping motor |
8 | Electrical element | France Schneider/Zhejiang Zhengtai |
35KW