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RB-A8-5
RBT
84774090
Polycarbonate Suitcase Vacuum Forming Equipment
1. Remarkable economic benefits
Vacuum forming technology shows obvious cost advantage in small and medium batch production. Compared to injection molding, its mold cost is lower, which is especially suitable for the budget needs of start-ups and small manufacturers.
2. Rapid sample development
The technology enables rapid prototyping, enabling manufacturers to validate and optimize designs before volume, significantly shortening product development cycles and accelerating market response.
3. Large design freedom
The vacuum forming process can achieve a variety of product forms, especially suitable for the formation of complex geometric structures of polycarbonate materials, providing designers with a broad creative space to create innovative box design in line with ergonomic principles.
4. Lightweight advantage
The use of polycarbonate material combined with vacuum molding process can significantly reduce the weight of the box, which has an important market competitiveness in the field of travel supplies.
5. Excellent durability
The polycarbonate material has excellent strength and impact resistance, and the luggage manufactured by the vacuum molding process can withstand various impacts during transportation, providing consumers with reliable and durable products.
6. Rich surface treatment
Vacuum forming technology supports a variety of surface treatment processes, and manufacturers can achieve a variety of colors, textures and special effects on polycarbonate materials according to market demand to enhance the visual appeal of the product.
7. High material utilization rate
Compared to other forming processes, vacuum forming produces less waste and can use raw materials more efficiently and reduce production costs.
8. Convenient automation integration
The technology is easy to integrate with automated production systems, significantly improving production efficiency and product consistency, and is suitable for modern manufacturing needs.
9. Advantages of mold simplification
Vacuum forming mold structure is relatively simple, modification and adjustment is more convenient, can quickly respond to product change needs, shorten production preparation time.
10. Outstanding environmental protection features
The good recyclability of polycarbonate materials, combined with the continuous improvement of vacuum forming technology, enables a more environmentally friendly production process.
In summary, vacuum molding equipment provides a full range of advantages for polycarbonate luggage manufacturing, achieving the best balance between cost control, quality assurance and design innovation, and is the ideal choice for modern luggage manufacturers.
NO. | Item | Model | |||
RB-A8- 1(20 inch) | RB-A8-2(24 inch) | RB-A8-3 （28 inch） | RB-A8-4（30/32 inch） | ||
1 | Dimension | 2863× 1700× 2520mm | 3187× 1755× 2520mm | 3500× 1966× 2630 mm | 3600×2266× 2630mm |
2 | Weight | 2000KG | 2350KG | 2600KG | 2800KG |
3 | Power Voltage | 3-380V ( 3 phase 5 lines） | 3-380V (3 phase 5 lines） | 3-380V (3 phase 5 lines） | 3-380V (3 phase 5 lines） |
4 | Frequency | 50HZ | 50HZ | 50HZ | 50HZ |
5 | Total Power | 38KW | 50KW | 59KW | 59KW |
6 | Heating Power |
| 48KW | 56KW | 56KW |
7 | Heating brick spec | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W | 120* 120/ 500W |
8 | Heating tube spec | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW | ∅ 22*/1.5KW |
9 | Spec of upper electric furnace | (inner)680*980*110mm | (inner)815* 1005*110mm | (inner)950* 1130*110mm | (inner)1039* 1241*110mm |
10 | Upper electric furnace (heating brick arrangement) | 5*7 | 6*8 | 7*8 | 7*9 |
11 | Spec of bottom electric furnace (brick) | ( inner) 680*980*45mm | ( inner) 815* 1005*45mm | ( inner) 946* 1035*45mm | ( inner) 1039* 1241* 45mm |
12 | Bottom electric furnace (heating brick arrangement) | 5*6 | 6*7 | 7*8 | 7*9 |
13 | Bottom furnace (heating tube arrangement) | 8+4+2 (Vertical ) | 10+4+2 （ Vertical） | 14+4+2（ Vertical ） | 16+4+2（Vertical ） |
14 | Vacuum capacity | 0.2m³ | 0.3m³ | 0.35m³ | 0.4m³ |
15 | Vacuum pressure | -0.07~0.09MPA | |||
16 | Max Plastic Sheet Spec( L*W) | 830*610mm | 960*747mm | 960*885mm | 1085*885mm |
17 | Maximum mold size(L*W*H) | 600*420* 190mm | 690*510* 190mm | 780*600* 190mm | 840*640* 190mm |
18 | Maximum frame size(L*W) | 680*500mm | 780*600mm | 880*700mm | 1035*830mm |
19 | Sheet Material and Thickness | ABS 、PC etc；1-4mm | |||
20 | ABS case max. output(pcs / H) | 110 | 105 | 90 | 80 |
21 | PC case max. output(pcs /H) | 85 | 80 | 70 | 60 |
22 | Air pressure | 0.65~0.75 | |||
23 | Air consumption | 550L/MIN | 650L/MIN | 800L/MIN | 900L/MIN |
24 | Power spec | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE | 3-380V+N+ PE |
25 | Power line spec | 4- 16mm²*1- 10mm² | 4- 16mm²*1-10mm² | 4-35mm²*1- 16mm² | |
Configuration
No. | Item | Origin/Brand | Remark |
1 | Heating brick | Chinese | |
2 | Pneumatic element | Taiwan AirTAC | |
3 | Temperature control module | Shanghai Aoyi | Modular voltage adjustment |
4 | PLC | Xinje | |
5 | Touch Screen | Shenzhen Weinview | |
6 | Travel Switch, Induction Switch | Japan Omron | |
7 | Driving Motor | Shenzhen Yankong | Precision Stepping motor |
8 | Electrical element | France Schneider/Zhejiang Zhengtai |
35KW